Six Sigma Yellow Belt

This course provides learners with an understanding of Lean methodologies at an introductory (Yellow Belt) level.

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Description

Learner Profile:

Learners will be working in or moving towards a Lean Environment and involved in continuous improvement and workplace projects at a junior level.

Learner prerequisites:

Candidates should, at minimum, have completed the Junior Cert with pass grades in at least five ordinary level subjects (including Maths and English).

Learning outcomes:

At the end of the course the learners will be able to:  

· Understand the concepts, tools, and principles of Lean.  

· Understand the Six Sigma philosophy, the DMAIC methodology and the tools and techniques used in Six Sigma.  

· Understand the similarities, differences, and practical applications of both Six Sigma and Lean approaches.  

· Take part in small projects using the basic understanding of tools.  

· Understand how Lean Six Sigma can be integrated into the company's management systems.  

· Identify some initial criteria and guidelines for selecting, reviewing, and evaluating Lean Six Sigma projects. Have a practical understanding of how these programs can be applied to deliver an effective continuous improvement program to reduce waste and variation in the business.

Course Content:

Topic 1: Define and Measure   


· Six Sigma, DMAIC methodology, Lean Systems, Cost of Poor Quality (COPQ).  


· Identify waste and understand the 8 Lean Waste Streams.  


· Define a problem statement, use a Project Charter and Project Schedule.  


· Introduction to SIPOC and VOC.  


· Stakeholder Communication Plan.  


· Introduction to Process Mapping.  


· Collecting and Measuring Data, Control and Pareto Charts.  


Topic 2: Analyze and Improve   


· Team techniques.  


· Cause-Effect Diagrams.  


· Brainstorming.   


· Prioritise potential causes.  


· Decision making tools.  


Topic 3: Control 


· Visual Management.  


· Review and Action on a continuous basis (PDCA - Plan-Do-Check-Act).

Duration:

This two day course is classroom-based.

Exam/Continuous Assessment details:

Short exam (1 hour).

Certification / Awarding Body/Credits:

Vendor Certificate of Completion.

Progression Pathway:

Learners may progress to AMTCE course Six Sigma Green Belt training (AMC21059).