The purpose of this course is to provide the learner with the knowledge skills, and competencies to develop a practical preventive maintenance schedule for plant & equipment & to enable the learner to work independently or in a supervisory capacity. It covers maintenance theory & practice, looking at maintenance strategies, cost reduction, condition-based monitoring, and fault-finding charts. It also looks at using statistics to predict equipment failure and reviewing of maintenance activities.
Learner Profile:
This course is suitable for electrical or mechanical technicians and/or engineers who are setting up or operating a preventive maintenance programme.
Learner prerequisites:
Candidates should at minimum have completed the Junior Cert with pass grades in at least five ordinary level subjects (including Maths and English).
Learners should be computer literate and have experience of working in an engineering environment.
Learning Outcomes
At the end of the course the learners will be able to:
· Examine how maintenance theory and practice has responded to the changing demands brought about by increased customer expectations, lower unit costs and increasingly sophisticated technology.
· Explain how condition-based monitoring an essential part of a preventative maintenance philosophy.
· Explain the links between quality management and maintenance performance.
· Construct fault finding charts to enable operators to repair faults in a safe and competent manner.
· Explore how various maintenance strategies interrelate, and the central role played by preventive maintenance in reducing the costs and frequency of breakdown maintenance
· Describe change, the types of change and how change impacts on the maintenance function.
· Explore the increasing role of “soft” skills within the maintenance function.
· Evaluate maintenance philosophies to include making an informed decision as to what is best for a particular set of circumstances.
· Describe predictive maintenance techniques and how they highlight potential problems before they occur.
· Use basic statistics to predict when equipment may fail.
· Develop a paper based preventative maintenance system to include showing how it can be implemented.
· Review results of a survey on preventative maintenance activities.
· Construct a detailed preventative maintenance schedule that will highlight work to be done (what), by whom (who, and the frequency (when).
· Preventive maintenance systems and how they work
· Interrelation between various maintenance strategies
· Predictive maintenance techniques and metrics e.g. Mean Time to Repair (MTTR), Mean Time to Failure (MTTF), Overall Equipment Effectiveness (OEE)
· Use of basic statistics as a predictor of equipment failure
· Construction of Fault-Finding charts
· Explain how condition-based monitoring, is an essential part of a preventive maintenance philosophy
· Link between quality management and maintenance performance
· Development of a paper based preventive maintenance system and schedule
· Role of “soft” skills within the maintenance function
Certification: Level 6 Minor Award in Preventive Maintenance
Awarding Body: QQI
Credits: 15
150 hours
Learners may progress to the QQI Level 6 Major Award (120 credits) Maintenance Skills Technology (6M5154)
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