Course aim To provide learners with the theoretical foundational knowledge, safety awareness and practical skills required by industrial maintenance technicians to safely inspect and replace faulty components in electrical panels serving production equipment. In many work environments maintenance staff (non-craft electrical) are restricted to working live on voltages below 50 volts. Employers are increasingly looking for multiskilled technicians and this module enables non-electrical staff to di
Learner Profile:
Maintenance technicians, facilities technicians, fitters, mechanical craft personnel looking to cross skill, anyone working with electrically controlled equipment.
Course Content Unit 1 Electrical Concepts:
At the end of this learners should be able to:
• Describe Current, Voltage and Resistance
• Build series and parallel circuits
• Measure currents and voltages
• Explain how Ohms Law works in Parallel and in Series Circuits
Unit 2: Electrical Safety Awareness:
At the end of this learners should be able to:
• List the hazards associated with electricity
• Appreciate why precautions are necessary
• List the effects of electricity on the human body
• Evaluate if it is necessary to work LIVE
• List the types of electrical fault and circuit protection
• Appreciate why and when LOTO is required
• Follow procedures for working on equipment LIVE and De-energised
• List the types of fault conditions that can be detected and protected.
• Describe the principle of operation of circuit breakers
• Choose correct MCB rating and trip characteristics for given application
• Explain Fuse types, ratings and application examples
• List a set of scenarios that could cause the activation of RCD’s and RCBO’s.
• Troubleshoot to find the cause of a tripping RCD in a typical distribution board.
Unit 3: Circuits and Circuits Components
At the end of this learners should be able to:
• Understand the differences between conductors and insulators
• Understand the concept and units of voltage, current and resistance. Use Ohm’s law to predict circuit behaviour.
• Competently use a multimeter to measure V, I and R.
• Understand Kirchoff’s current law
• Work out what voltages and currents will be at different points in series and parallel circuits
• Understand how to detect and conclude that circuits have open or short circuit faults
• Use the correct specification language to describe switchgear in terms of poles and throws (ways)
• Understand the principles of electro-magnetism and how it applies to DC motors
Unit 4: 3-phase and motor control circuits
At the end of this learners should be able to:
• Describe how 3-phase power is generated and distributed.
• Explain the principle of induction motors including motor poles and rpm, star/delta wiring setups, Power, and Torque ratings. Types of Motors and their suitable applications
• Interpret motor nameplate data.
• Bench-test motors
• Wire and test 3ph motor using contactors and overloads.
• Troubleshoot forward and reverse and also star delta 3-phase motor circuits.
• Select, maintain, test, and replace motors.
• Diagnose and fix common motor problems.
• Use industrial schematics to fault-find 3 phase motor circuits.
Unit 5: Electrical Troubleshooting and Reading Electrical Schematics
At the end of this learners should be able to:
• Apply a universal approach to technical troubleshooting and logical thinking skills.
• Use schematics to see how power is distributed from 3ph to 1ph to DC to safety circuits
• Interpret symbols and skilfully navigate your way on both US and EU drawings.
• Understand how to use electrical schematics to effectively troubleshoot.
4 Assessments:
Theory Examination 1 (30%),
Theory Examination 2 (40%),
Practical Examination 1 – Circuit Building (20%),
Skills Demonstration - Electrical Schematics (10%).
A Pass Grade of 50% is required for Certification.
Certification: QQI Level 6 Minor award in Industrial Electrical Systems
Awarding Body: QQI
Credits: 15
Progression Pathway 6M5154 Maintenance Skills Technology Major Award
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